Delta ModTech

Delta ModTech Delta ModTech offers 40 years of mechanical, electrical and software engineering experience in desig

05/25/2026

Join us in taking a moment today to remember and honor those who gave their lives in service. Their sacrifice is the reason we have the freedoms we often take for granted.

05/13/2026

Most wound care products don’t fail in development. They fail in production.

That’s where timelines slip and costs rise.

The biggest mistake? Treating R&D and production as separate processes.

As Ben Tremblay of Delta ModTech explains, there’s a major advantage to developing and scaling on the same platform: you’re only doing process development once.

In this video, Ben explains how to bridge the gap between prototype and production without starting over.

Check out other top problems facing wound care manufacturers (and how to overcome them) in our post: "10 Wound Care Converting Challenges that Impact Quality, Cost, and Scale."

https://www.deltamodtech.com/blog/wound-care-manufacturing-challenges?utm_medium=social&utm_source=linkedin.com&utm_term=video&utm_content=tof

05/06/2026

Multilayer alignment is where many wound care processes quietly fail.

Every additional layer (adhesive, foam, film) adds another opportunity for misregistration. And if alignment drifts during production, defects compound quickly.

You’ll start to see:
➡️ Layer-to-layer drift over long runs
➡️ Functional issues in the final product
➡️ Increased rework or rejected batches

The challenge isn’t just aligning layers. It’s keeping them aligned. In this video, Delta ModTech's Ben Tremblay walks through how Delta maintains multilayer registration and why closed-loop systems are critical.

Check out other top problems facing wound care manufacturers (and how to overcome them) in our post: "10 Wound Care Converting Challenges that Impact Quality, Cost, and Scale."

https://www.deltamodtech.com/blog/wound-care-manufacturing-challenges?utm_medium=social&utm_source=facebook.com&utm_term=video&utm_content=tof

We’re looking forward to R2R USA Conference & Expo, where Ben Tremblay will be speaking on how sensors are changing the ...
05/04/2026

We’re looking forward to R2R USA Conference & Expo, where Ben Tremblay will be speaking on how sensors are changing the way converters monitor, control, and optimize their processes.

Take $200 off of your registration with our complementary code: "Delta200"

Ben’s perspective comes straight from real applications, not theory. We recently highlighted that experience in our latest blog post exploring the top 10 challenges in wound care manufacturing.

10 Wound Care Converting Challenges That Impact Quality, Cost, and Scale: https://www.deltamodtech.com/blog/wound-care-manufacturing-challenges/

R2R USA 2026 – May 19th-21st: https://www.deltamodtech.com/blog/r2r-usa-2026/

If you’re attending R2R, be sure to catch his session.

04/29/2026

Tight tolerances in wound care aren’t just difficult. They’re constantly moving.

When you’re working with extensible materials and multilayer builds, small variations in tension or alignment quickly turn into defects.

What makes this challenging:
🔵 Materials behave differently under tension
🔵 Adhesives and laminates introduce variability
🔵 What works for one product may fail for another

There’s no universal tolerance strategy. But with the right systems in place, you can consistently tighten control. In this video, Delta ModTech's Ben Tremblay explains how Delta approaches tolerance control for complex wound care applications.

Check out other top problems facing wound care manufacturers (and how to overcome them) in our post: "10 Wound Care Converting Challenges that Impact Quality, Cost, and Scale."

https://www.deltamodtech.com/blog/wound-care-manufacturing-challenges?utm_medium=social&utm_source=facebook.com&utm_term=video&utm_content=tof

04/22/2026

Wound care manufacturing breaks down fast when materials don’t behave.

Stretchable films, adhesives, foams, and nonwovens are incredibly sensitive during converting. If they stretch, even slightly, they relax after cutting. Suddenly your product is out of spec.

This typically shows up as:
👉 Parts shrinking or deforming after die cutting
👉 Inconsistent dimensions across runs
👉 Increased scrap and wasted material

In this video, Delta ModTech's Ben Tremblay walks through how we approach extensible materials, and how to prevent stretch from turning into scrap.

Check out other top problems facing wound care manufacturers (and how to overcome them) in our post: "10 Wound Care Converting Challenges that Impact Quality, Cost, and Scale."

https://www.deltamodtech.com/blog/wound-care-manufacturing-challenges?utm_medium=social&utm_source=facebook.com&utm_term=video&utm_content=tof

If you’re facing a manufacturing challenge, we’re ready to help.At Foam Expo June 23rd-25th, in Booth #2010, you can me...
04/14/2026

If you’re facing a manufacturing challenge, we’re ready to help.

At Foam Expo June 23rd-25th, in Booth #2010, you can meet the Delta ModTech team.

More importantly, you can find out how our solutions stand apart. See you there!

Learn more about what's to come at Foam Expo: https://www.deltamodtech.com/blog/foam-expo-2026/

04/09/2026

For LAMATEK, Inc.™, a pressure-sensitive adhesive tape converter, new equipment creates both opportunity and responsibility, especially when quality and validation are critical.

As Quality Manager, Terri Chicosky saw the company's new Delta ModTech Crusader® converting system challenge the LAMATEK's skill set and their systems.

However, the lessons learned from this first complex die-to-die registrations has opened their ideas to new possibilities.

“The more we understand what we can do with the Delta allows us to attempt to sell new things, to develop new markets,” Terri said.

That deeper understanding didn’t just solve one job. It expanded what LAMATEK could confidently quote, validate, and manufacture going forward.

Read the LAMATEK case study to learn more: https://www.deltamodtech.com/blog/lamatek-case-study/

04/02/2026

At LAMATEK, Inc.™, a pressure-sensitive adhesive tape converter, complex die-to-die registration jobs demand more than operator skill. They require system integration and reliable support.

As the company's Process Manager, John Tice led the effort to dial in the Crusader®’s vision system, working closely with Delta ModTech’s support team.

“Just the fact that Delta gives us the support for free, where we can just call them or email them, is just great to have,” John said.

From on-site training to detailed documentation and fast follow-up, that support helped turn a difficult setup into a repeatable production process.

Read the full LAMATEK case study to learn more: https://www.deltamodtech.com/blog/lamatek-case-study/

Connect with Delta ModTech at R2R USA 2026 from May 19th-21st!We’ll be at Booth #402 - stop by and meet the team. We ca...
03/27/2026

Connect with Delta ModTech at R2R USA 2026 from May 19th-21st!

We’ll be at Booth #402 - stop by and meet the team. We can talk about your latest projects …

And discuss how we can help drive your next breakthrough!

Learn more: https://www.deltamodtech.com/blog/r2r-usa-2026/

Address

8445 Bunker Lake Boulevard NW
Anoka, MN
55303

Opening Hours

Monday 8am - 4:30pm
Tuesday 8am - 5pm
Wednesday 8am - 5pm
Thursday 8am - 5pm
Friday 8am - 5pm

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