The Bright World of Metals

Name: The Bright World of Metals
Address: Messeplatz, Stockumer Kirchstraße 61, Düsseldorf, D-40001, DE
Telephone: +4921145607600

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The Bright World of Metals

The Bright World of Metals
GIFA, METEC, THERMPROCESS, NEWCAST - Join the leading trade fair quartet on 21-25 June 2027, Düsseldorf, Germany

"The Bright World of Metals" is an International Metal & Metallurgical Trade Fair Network (e.g. GIFA, METEC, THERMPROCESS, NEWCAST and more) by Messe Düsseldorf. Imprint

Address:
Messe Düsseldorf GmbH
P.O. Box 10 10 06, 40001 Düsseldorf
Messeplatz, Stockumer Kirchstrasse 61, 40474 Düsseldorf
Germany

Telephone: +49 (0)211 4560-01
Fax: +49 (0)211 4560-668
[email protected]
Internet: http:/

/www.messe-duesseldorf.de/

Board of Managing Directors:
Wolfram N. Diener (CEO)
Bernhard J. Stempfle
Erhard Wienkamp

Chairman of Supervisory Board:
Dr. Stephan Keller

Editorial responsibility as defined in the Press Law and the Broadcasting Treaty:
Dr. Andrea Gränzdörffer
Steffen Jantz

Local Court Düsseldorf HRB 63

VAT no. DE 119 360 948

Disclaimer
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02/06/2026

The Bright World of Metals on Tour: Strategic Insights from China 🇨🇳

What a start! China was the first stop of our international press tour with our Director Malte Seifert, and the energy was palpable. It was a pleasure to host our first press conference for the upcoming TBWOM 2027 milestone and share our roadmap with an impressive audience of media representatives like Modern Machine Shop.

China remains a powerhouse of innovation and a key driver for the metallurgical sector. By bringing the four leading fairs GIFA, METEC, THERMPROCESS, and NEWCAST to this market, we are ensuring that global supply chains stay integrated and resilient.

As Malte Seifert highlighted during the event: Transformation is not a regional task; it’s a global mission. From hydrogen-based metallurgy to the "Megacasting" revolution, the stories that will define 2027 are being forged right now.

Many thanks to all participants for the inspiring dialogue and to our local team for the warm welcome.

Düsseldorf is calling – see you in June 2027! 🏢

01/06/2026

Slag management often ignores the strategic metals locked within its brittle mineral skin.

🌡️ Bypassing the energy intense melting point redefines the recovery limit for EAF slag. Instead of treating waste as a low value construction filler, the KLASSE project targets the strategic metals trapped in the mineral structure. This method utilises cold leaching to unlock the slag's potential without the thermal barriers of conventional recycling.

🔬 Direct reduction isolates Vanadium, Manganese, and Chromium without the violent thermal shock of re-melting. These elements currently carry high import dependencies for European manufacturing. Initial laboratory tests at Salzgitter Mannesmann Forschung (SZMF) validate that leaching based recovery protects these alloys from unavoidable oxidation losses.

🏭 Solidifying the circular economy requires shifting focus toward these high-value reservoirs. Kinetic energy in chemical processing replaces the massive carbon footprint of traditional furnace cycles. The reaction Fe + V + Mn → Pure Strategic Alloys represents a fundamental change in material handling.

Will leaching based recovery scale fast enough to decouple European steel from raw material imports? Let's debate the kinetics in the comments.

28/05/2026

Fluctuating grid loads and reactive power penalties are no longer an operational nuisance, they are a bottom-line threat.

The transition from sluggish thyristor phase-angle control to high-frequency IGBT converters decouples the foundry from grid instability. This shift replaces coarse switching with a digital valve architecture.

⚡ Eliminated reactive power penalties by maintaining a unity power factor (cos φ = 1.0) across all load levels.
🌡️ Forced electrical efficiency beyond 97% by bypassing the high switching losses inherent in legacy power electronics.
📉 Suppressed harmonic feedback to ensure full compliance with IEEE 519 grid codes without secondary filtering.
⚙️ Circulates the melt via variable frequency to create optimised stirring patterns, ensuring precise alloy distribution.

This digital precision transforms the inductor from a passive load into an active metallurgical instrument. Precise frequency control now dictates the speed of homogenisation.

How are you balancing the shift toward high-power electrical melting with the strict requirements of your local energy provider?

26/05/2026

Systematic mapping of the magnesium process chain is the key to unlocking its weight saving potential. 💡

Magnesium offers a 33 per cent weight saving over aluminium and 75 per cent over steel. While these figures represent a massive opportunity for the aerospace and automotive sectors, industrial adoption has been stalled by deficits in formability. The LKR Leichtmetallkompetenzzentrum Ranshofen, part of the AIT Austrian Institute of Technology, is now bridging this gap through a rigorous investigation of the ZAX210 alloy.

The project is the first to systematically map the material behaviour along a novel process chain. By combining twin roll casting with continuous rotary extrusion and subsequent wire drawing, researchers are creating a robust simulation foundation. This data driven approach is what transforms a difficult metal into a predictable industrial material. 🌍

These new opportunities for magnesium applications rely entirely on this process stability. When material behaviour is fully understood from melt to final wire, magnesium can finally compete as a primary structural solution for complex lightweight designs.

How do you evaluate the scalability of this combined TRC and CRE process for high volume industrial wire production?

Swipe through the slides for the technical breakdown. 🚀

21/05/2026

🏭 The energy at the Deutsche Gießereitag/German Foundry Conference in Göttingen, organised by BDGuss, proves the importance of open debate about economic and policy-related challenges that determine the future path of the German foundry industry. Sarah Möller and the TBWOM team navigate the crowded halls at to capture perspectives straight from the participants.

Leaders from politics, associations and industry converge here to debate Germany's industrial strategy in the context of intense global market competition and strict climate neutrality targets.

⚙️ Real-time dialogues will determine the future path of our entire foundry community. Are you walking the exhibition floor in Göttingen today? Let's connect!

20/05/2026

Is it possible for steel to become tougher the more you try to break it? 🛠️

It is time for the TBWOM Quiz of the Month. Today we explore the world of advanced high-strength steels. In metallurgy there is a constant trade-off between strength and ductility.

As the automotive and aerospace sectors demand lighter yet safer structures, researchers are looking for new alloys with unique properties. One such capability is the ability to grow stronger during deformation.

Test your knowledge of these "chameleon" metals before swiping to the second slide for the technical breakdown. 💡

Today's question: What is the name of the steel family famous for its "self-strengthening" effect during deformation?

Which materials would you like to see featured next? Share your suggestions for our Fact of the Month series in the comments.

20/05/2026

Could hollow embossing rolls finally outperform the precision of a traditional press?

Traditional metal forming typically relies on massive industrial presses. These systems involve high capital expenditure and expensive tooling. Experts at the Fraunhofer IWU are now developing a more efficient alternative through the smartROLL project. Their research shows that hollow embossing rolls can achieve the same precision as a press within a continuous process. ⚙️

This innovation offers significant cost benefits. Tooling expenses can be reduced by up to 50 per cent compared to standard stamping methods. The rolling motion also maintains material integrity by avoiding the thinning or cracking often seen in complex parts. It is ideal for high performance components such as fuel cell bipolar plates. 📉

The project utilises integrated sensors and machine learning to monitor quality in real time. This allows for immediate detection of anomalies during production. It is important to remember that this technology is still in the research phase. While the pilot tests are successful, the system is not yet production ready for high volume industrial use. 🌍

How do you evaluate the transition from batch based pressing to continuous roll forming for complex geometries?

13/05/2026

Unpredictable gas markets and oxidation-driven material loss are a bottom-line threat.

Thermal inertia is no longer a forge’s primary adversary. This World Premiere at Swiss Steel proves that 100% electric forging is a live industrial reality, not a visionary concept.

⚡ Decarbonised Performance
Swiss Steel eradicated gas combustion from the forging cycle. By moving to a 100% electric architecture, the process bypasses the moisture inherent in combustion gases. This step-change significantly reduces scale formation; in heavy industrial forging, a 1% reduction in oxidation saves tons of high-value material annually.

🌡️ Surgical Calibration
The electric forge acts as a surgical scalpel rather than a blunt instrument. It calibrates thermal gradients with a precision of +/- 5°C, maintaining a tight tolerance window that legacy gas burners cannot replicate. This mastery of heat ensures that every alloy remains within its optimal plastic deformation range.

How are you balancing the shift toward high-power electrical melting with the strict requirements of your local energy provider? Does your current grid infrastructure handle the surge demand of full industrial electrification?

12/05/2026

Fact of the Month: The metallurgical rulebook once dictated that you traded hardness for formability. Advanced High-Strength Steels (AHSS) broke that rule.

The industry no longer accepts the compromise between safety-critical strength and the ductility required for complex automotive geometries.

⚡ Shatters the ductility paradox by utilizing complex, multi-phase microstructures that reach tensile strengths over 1000 MPa.
📉 Shrinks vehicle Body-in-White (BIW) mass by up to 35%, directly correlating to extended battery range and lowered lifecycle CO2.
⚙️ Retains structural integrity in EV battery enclosures, providing maximum protection with minimum material thickness.

The "Banana Plot" has shifted. 3rd Generation AHSS proves that 2026 automotive targets rely on the mastery of internal grain architecture to bypass the weight penalties of the past.

How is your press shop managing the increased tool wear and springback compensation required for these ultra-high-grade steels?

11/05/2026

Dr Katarzyna Liszka is strengthening the World Foundry Organisation’s Secretariat team.⚙️

Her transition to the WFO Executive Secretariat solidifies two decades of strategic management at the Polish Foundrymen’s Association. She successfully navigated the logistical pressure of the 73rd World Foundry Congress, proving that industrial leadership requires the same calibrated precision as the casting processes it oversees.

🏭 This leadership shift fuses deep technical history with the administrative torque required to propel the WFO Strategy Group forward. As the sector faces intense energy transitions, her role ensures the structural stability necessary for international research and the acceleration of global standardisation.

How can leadership better connect regional expertise with global industry priorities?

Adresse

Messeplatz, Stockumer Kirchstraße 61
Düsseldorf
D-40001

Telefon

+4921145607600

Webseite

http://www.tbwom.com/

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